What Coverlay Manufacturing makes

Coverlay Manufacturing makes vacuum-molded ABS-plastic replacement parts for vehicle interiors, sold into the automotive aftermarket. Its core product is the custom-molded dash cover, a formed skin that lays directly over a cracked, faded, or warped original dashboard and is bonded with RTV silicone adhesive. The company frames the dash cover as a repair that a vehicle owner can install in roughly 30 minutes without removing the original dash. Around that anchor product it builds a full interior line: full replacement door panels, door panel inserts, instrument panel covers, dash vent covers, kick panels, arm rests, and combo interior kits.

Every part is vehicle-specific. Coverlay works from a large library of molds covering a wide range of makes and models, mostly older trucks and cars whose factory dashboards are known to split, and offers 15 generic colors on most parts. It does not guarantee an exact factory color match and points buyers to automotive vinyl spray paint when they need one. Door panels ship as sets, not singles, and most arrive with installation hardware, weather stripping, and a padded arm rest. Dash covers carry a limited lifetime warranty against warping and cracking when properly installed, a self-claimed warranty backed by the company rather than a third party.

The business is a manufacturer that sells direct to consumers and through a tiered dealer network rather than a supplier of parts to automakers. It is a Tier 1 manufacturer only in the sense that it builds finished goods; its customers are drivers, restorers, and resellers, not OEM assembly plants.

How Coverlay makes its parts

Coverlay's process is vacuum molding of durable ABS thermoplastic. Sheet stock is heated and drawn over vehicle-specific tooling, then trimmed to the finished part. The company has run this process for more than 30 years and treats the mold library, built up over four decades, as its main asset: the breadth of vehicle fitments is what a competitor cannot quickly copy. Material handling on the plant floor includes a Cumberland granulator, which reduces plastic scrap and trim for reuse, a practical detail for a small shop running a single material through many part shapes.

The manufacturing footprint is a single facility. Coverlay designs, molds, finishes, and ships every product from its plant at 4017 Highway 67 North in San Angelo, Texas. The company markets its output as Made in the USA, and the single-site model keeps tooling and production under one roof rather than spread across contract molders.

Ownership and history

Coverlay was founded in 1982 in Denver, Colorado, incorporated first as Import Auto Products, Ltd. The company began by importing auto products for foreign vehicles, then pivoted to manufacturing dash covers after seeing steady demand for them across both foreign and domestic cars. After about a decade in Colorado, founder and CEO Paul Cornwell moved the plant to San Angelo, Texas, choosing the region's warm, dry climate to reduce weather-related production downtime. The company moved into the newly built San Angelo facility it still occupies today. As the trademarked Coverlay brand took hold in the industry, the corporation renamed itself Coverlay Manufacturing Inc. in 1994 and expanded from dash covers into door panels, kick panels, arm rests, inserts, and interior kits.

The company remains independent, privately held, and founder-led. Paul Cornwell, a Vietnam veteran who served as a US Army Major and later earned a CPA, worked in the automotive field at Goodyear and Cadillac before starting the business. More than four decades on, Coverlay is still run as a family-scale Texas manufacturer rather than a division of a larger group, and it publishes no outside ownership or parent company.

Certifications and quality

Coverlay does not publish a formal quality-system certification such as ISO 9001 or IATF 16949 on its site, which is common for an aftermarket manufacturer selling to consumers and dealers rather than to OEM programs that mandate audited quality systems. What it does put on record is a product warranty: it warrants all products to be free of defects in workmanship and material, and warrants that its dash covers, when properly installed, will not warp or crack for the life of the vehicle. The warranty excludes color and uninstalled parts reported defective after 30 days. The company also states its products are made in the USA. Buyers who require a certified quality system should confirm scope directly, since none is claimed here.

Known customers

Coverlay sells to the automotive aftermarket, not to vehicle manufacturers, so it has no published OEM programs. Its documented channels are direct-to-consumer sales through its own online store and phone line, and a tiered stocking-dealer program for resellers, who receive volume pricing through the company's dealer application. No individual customer or dealer relationships are published, which is normal for a consumer aftermarket brand, so no customer table is shown here.

Frequently asked questions

What does Coverlay Manufacturing make?

Coverlay Manufacturing makes vacuum-molded ABS-plastic automotive interior replacement parts for the aftermarket. Its main product is the custom-molded dash cover, a formed skin that installs over a cracked original dashboard. It also makes full replacement door panels, door panel inserts, instrument panel covers, dash vent covers, kick panels, arm rests, and combo interior kits, all vehicle-specific and offered in 15 generic colors.

Who owns Coverlay Manufacturing?

Coverlay Manufacturing is independent, privately held, and founder-led. It was founded in 1982 by Paul Cornwell, originally as Import Auto Products, Ltd. in Denver, Colorado, and was renamed Coverlay Manufacturing Inc. in 1994. It publishes no parent company or outside owner.

Where is Coverlay Manufacturing located?

Coverlay Manufacturing designs, manufactures, and ships all of its products from a single plant at 4017 Highway 67 North, San Angelo, Texas 76905. The company relocated there from Denver, Colorado in the early 1990s and markets its parts as Made in the USA.

How long has Coverlay Manufacturing been in business?

Coverlay Manufacturing has been in business since 1982, more than 40 years, and has manufactured replacement dash covers and door panels for over 30 years at its San Angelo, Texas facility.

Are Coverlay dash covers full dash replacements?

No. Coverlay dash covers are overlay skins, not full dash replacements. The cover lays directly over the original dashboard and bonds with RTV silicone adhesive supplied with the part. Most owners can install one in about 30 minutes without removing the original dash. Coverlay's door panels, by contrast, are full replacements sold as sets.

Does Coverlay Manufacturing hold quality certifications?

Coverlay does not publish a formal quality-system certification such as ISO 9001 or IATF 16949 on its site, which is typical for a consumer aftermarket manufacturer. It backs its products with a limited lifetime warranty against warping and cracking on properly installed dash covers and states its products are made in the USA. Buyers needing a certified quality system should confirm scope with the company directly.

Last verified September 27, 2026. Is this your company? Request a correction.